The Sames INOCOAT® INOCONTROLLER is the central control module behind Sames’ latest generation of powder coating equipment, providing precise management of electrostatic voltage, powder flow and air regulation for both automatic and manual INOGUN powder spray guns.
Designed for installation within electrical control cabinets, the INOCONTROLLER operates from a 24 V DC power supply and integrates easily into both new powder coating installations and existing automated production lines. Its compact design, proven electronics and open communication architecture make it the ideal control platform for manufacturers seeking reliable, repeatable powder application with straightforward PLC integration.
At the heart of the INOCONTROLLER is Sames TEC5 (Transfer Electronic Control) technology. This intelligent electrostatic control continuously regulates the high-voltage output supplied to the powder gun, optimising electrostatic charging to achieve excellent transfer efficiency, improved penetration into recessed areas and consistently high-quality finishes. By maintaining precise voltage control, the system helps reduce powder consumption while minimising defects such as orange peel and uneven film build.
The INOCONTROLLER also features closed-loop air regulation, using proportional valves to deliver stable, repeatable powder flow. This precise control allows operators to achieve consistent application parameters across production batches while simplifying recipe management and reducing process variation.
One of the key strengths of the Sames INOCONTROLLER is its exceptional integration capability. Supporting a wide range of industrial fieldbus communication protocols—including EtherNet/IP, Profinet, Profibus, EtherCAT and CC-Link—the controller can communicate directly with modern PLCs and automated production systems, making it suitable for virtually any industrial powder coating installation.
The INOCONTROLLER is compatible with the complete Sames INOCOAT® powder coating platform, including the INOGUN A, INOGUN A FCC, INOGUN R, INOGUN RD, INOGUN RC and INOGUN M powder spray guns. This flexibility allows manufacturers to standardise on a single control platform across manual stations, automatic reciprocators and robotic powder coating cells.
Built using proven industrial electronic components, the INOCONTROLLER has been engineered for long-term reliability in demanding manufacturing environments. Its robust design provides dependable performance while supporting the precise electrostatic control required for consistently high-quality powder coating.